Showing posts with label Date: 111001. Show all posts
Showing posts with label Date: 111001. Show all posts

Monday, 12 November 2018

Technical Service Bulletin # M540207


Date: 111001



Body - Sunroof One-Touch Opening And Closing Inoperative



SI M54 02 07



Special Roofs



October 2011



Technical Background



This Service Information bulletin supersedes SI M54 02 07 dated April 2007.



[NEW] designates changes to this revision



SUBJECT



[NEW] Sunroof One-touch Opening and Closing Is Inoperative



MODEL



[NEW] R56 (Cooper and Cooper S)



[NEW] R55 (Clubman and Clubman S)



[NEW] R60 (Countryman and Countryman S)



[NEW] All equipped with a panoramic sunroof (SA 403)



[NEW] SITUATION



The customer states that the one-touch opening and closing function of the sunroof does not work.



[NEW] CAUSE



Normal operation



[NEW] INFORMATION



Despite having a two-position switch, the panoramic sunroof on the MINI is not equipped with one-touch open or close. The sunroof is,



however, equipped with a one-touch venting operation. Closing from the vented position requires the switch to be held in the close



position.



Please refer to the Owner's Manual for further information.

Thursday, 8 November 2018

Technical Service Bulletin # M620311


Date: 111001



Instruments - Door Open Message and or Chime Sounds



SI M62 03 11



Instruments



October 2011



Technical Service



SUBJECT



CC (Check Control) Message in the KOMBI Indicates the Doors Are Open



MODEL



R55 (Cooper Clubman, Cooper S Clubman, John Cooper Works)



R56 (Cooper, Cooper S, John Cooper Works)



R57 (Cooper Convertible, Cooper S Convertible, John Cooper Works Convertible)



R60 (Cooper Countryman, Cooper S Countryman, All4)



Vehicles produced from August 31, 2009



SITUATION



One or more of the following situations can occur:



1. While the vehicle is in motion, a CC (Check Control) message in the KOMBI (instrument cluster) indicates that the doors are open,2010 Mini Cooper (R56) L4-1.6L (N12)







Page 57



even though they are closed. In addition, a warning gong sometimes sounds, along with the interior lights turning on and off. This can



affect all the doors.



2. The battery is discharged due to the FRM3 (footwell module) constantly waking the vehicle.



These situations can occur intermittently. The following fault code memory entries may also be present in the FRM:



0x9CBC - short-circuit or break in circuit in front door contacts, and/or



0x9CBD - short-circuit or break in circuit in rear door contacts



CAUSE



A coding error in the FRM is causing incorrect door contact detection.



PROCEDURE



Do not replace parts.



Replacing the door locks and FRM does not solve the problem.



1. Diagnose any faults in the system related to the situation using ISTA (Integrated Service Technical Application). If diagnosis does not



lead to the root cause of the problem, proceed with the next step.



2. Perform the conversion measure "(De) activate door contact threshold value change" with ISTA/P (Integrated Service Technical



Application, Programming) 2.43.2 or higher.



Note:



After this conversion is added to the measures plan, finish the programming/coding procedure by accepting the measures plan and



following the instructions as indicated in ISTA/P.



Refer to CenterNet / Aftersales / Aftersales Business Development & Marketing Portal / Service Operations / Workshop Technology for



information about using ISTA/P.



Note:



When the ISTA system message displays:



Battery voltage only "XX.XX" V. Please connect charger



Please enter the displayed battery voltage reading in the repair order comments section.



A permanent coding fix will be introduced in the March 2012 ISTA/P software; the conversion will then no longer be necessary.



The new coding software will be introduced in production as of 01/03/2012.2010 Mini Cooper (R56) L4-1.6L (N12)

Wednesday, 31 October 2018

Technical Service Bulletin # M610707


Date: 111001



Electrical - Closed-Circuit Current Monitoring



SI M61 07 07



General Electrical Systems



October 2011



Technical Service



This Service Information bulletin supersedes SI M61 07 07 dated September 2007.



[NEW] designates changes to this revision



SUBJECT



Closed-circuit Current Monitoring



MODEL



[NEW] All



SITUATION



Increased closed-circuit currents may occur permanently or intermittently and cause the battery to discharge prematurely. The increase in



closed-circuit current may be caused by a faulty control module or by the installation of a non-approved accessory.



In a situation where a vehicle has broken down due to a discharged battery, for diagnostic purposes it is important not to disconnect the



battery. This is because a control module will be reset if the battery is disconnected. Following a reset, the faulty control module may start



functioning correctly again, making accurate diagnosis impossible.



[NEW] To correctly measure closed-circuit current, the 50-amp clip-on probe can be used in conjunction with the IMIB (Integrated



Measurement Interface Box) to properly diagnose closed-circuit current problems over an extended period of time.2010 Mini Cooper (R56) L4-1.6L (N12)







Page 59



PROCEDURE



1. [NEW] It is very important that any "Power management" faults stored be diagnosed and corrected and the "Energy Diagnosis" (only



for R55, R56, R57, R58, R60) test plan carried out before the following procedure is performed.



2. Check and test the battery using an approved MINI battery tester. If necessary, recharge or replace the battery.



3. [NEW] If the battery is installed in the trunk, open the trunk and turn the lock to the locked position using a screwdriver or similar tool



(simulates the trunk lid being closed). The hood must be closed. If the battery is installed in the engine compartment, open the hood and



pull the front lid contact switch fully up and lock in this position (workshop position, simulates the front lid being closed). The trunk must be



closed.



4. With the exception of the trunk/hood above, all other doors/lids must be closed.



5. In order to simulate normal closed-circuit conditions:



^ Turn the ignition on and activate all electrical consumers, including any accessories. Turn the ignition off. In some cases, a drive cycle



may need to be carried out in order to duplicate a closed-circuit current problem.



^ Open and close the driver's door (simulates somebody getting out).



^ Lock the car, arming the DWA if this is installed.



6. [NEW] In general, closed-circuit current consistently over 80 mA must be investigated. Depending on the vehicle's equipment,



closed-circuit current by vehicle model is approximately as follow shown above.



7. If the nominal milliamp reading is not achieved after the appropriate time, refer to the MINI diagnosis system functional description and



training manual for further information.



[NEW] CLOSED-CIRCUIT CURRENT MEASUREMENT WITH THE IMIB



Note:



This technique with an IMIB is particularly suitable for extended measurements, and provides a graphical readout of recorded



measurements over time. It is recommended for situations where the use of a multimeter provided insufficient information for problem



diagnosis. Refer to ISTA document FUB (Functional Description) "BLB0207FP606130 Closed-circuit current measurement" for additional



information.



1. The IMIB can be accessed from any ISID within the workshop.



2. Select "Activities".



3. Select "Measuring devices"



4. Select from the "Level 1" column, "Measuring devices", and then "OK".



5. From the "Connection manager" screen, select the free IMIB and "Set up connection".



6. The "Measures devices" screen opens on the "Multimeter" tab.



7. Select the "Oscilloscope" tab.



8. Highlight the "CH1" tab to activate channel 1.



9. Under channel 1, "Source", scroll with the arrows to select "Clip-on probe 50A" or "Clip-on probe 100A".2010 Mini Cooper (R56) L4-1.6L (N12)







Page 60



10. Make sure the clip-on probe is not connected to the battery cable, and acknowledge the pop-up message with "OK".



11. Change the "A/Div" setting to "1A".



12. Under the "Time" selection box, change the "Time/Div" setting based on the number of measurements needed (5 ms to 200 s). The



longer times should be selected when performing the measurement over an extended period.



13. Select "CH 1" under "Cursor" to monitor the actual readings.



14. Select "Record" if performing long-term measurements.



15. After performing the measurement, select "Record" again; the display will change to "Compress" and display the recorded data on the



1 screen.



This Service Information bulletin is intended to provide technical, diagnostic and/or repair information only.

Friday, 12 October 2018

Technical Service Bulletin # M160111


Date: 111001



Fuel System - Fuel Level Display Incorrect



SI M16 01 11



Fuel Supply Systems



October 2011



Technical Service



SUBJECT



R55, R56 and R57: Fuel Level Display Incorrect



MODEL



R55 (Cooper Clubman and Cooper Clubman S) with N12, N14, N16 and N18 engine



R56 (Cooper and Cooper S) with N12, N14, N16 and N18 engine



R57 (Cooper and Cooper S Convertible) with N12, N14, N16 and N18 engine



SITUATION



The customer complains that when filling the fuel tank, the gauge never reaches the full position or the fuel gauge does not appear to



update while fuel is being depleted.



CAUSE



The fuel level sensor arm interferes with the fuel level sensor signal wires or the suction jet hose assembly.



PROCEDURE



Follow the applicable test plans for the faults stored or the component symptom path. If the test plan is inconclusive, follow the procedure



outlined below.2010 Mini Cooper (R56) L4-1.6L (N12)







Page 65



Note:



When the ISTA system message displays:



Battery voltage only "XX.XX" V. Please connect charger.



Please note the displayed battery voltage reading in the repair order comments section.



1. Remove the right fuel level sensor, refer to REP 16 14 084 - Removing and installing fuel filter with fuel level sensor.



2. Inspect the fuel level sensor arm (1) for interference with the fuel level sensor signal wire (2). If interference is present, proceed to step



3. If no interference is present, proceed to step 4.



IMPORTANT:



For the clarity of the picture, this is an inside view of a MINI tank with the front wall cut away.



3. Reroute the fuel level sensor signal wire (1), as shown with the black arrows in the illustration.



4. Check for interference between the fuel level sensor arm (1) and the suction jet hose (2). It is necessary to move the fuel level sensor



arm from the minimum to maximum position to ensure no interference is present.



IMPORTANT:



For the clarity of the picture, this is an inside view of a MINI tank with the front wall cut away.2010 Mini Cooper (R56) L4-1.6L (N12)







Page 66



5. The suction jet hose (1) is incorrectly routed and cable-tied. The bending radius of the suction jet hose is too great.



Remove the three cable straps from the suction jet hose assembly.



6. Reroute the suction jet hose (1) so that the bending radius of the hose is further from the fuel level sensor arm travel area. Install three



new cable straps (P/N 16 13 1 367 599) to secure the hoses before reinstalling the assembly into the fuel tank.



PARTS INFORMATION2010 Mini Cooper (R56) L4-1.6L (N12)